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Hi Fred and Barry
I’ve ordered the same materials used by Pam and Bill. It’s not the best time to experiment as sourcing the materials is difficult. I like the temporary nature of Tony’s shelf as, like him, I’m not confident I can seal the windscreen. So far the stuff I’ve ordered is about £100 with delivery. The original lasted 14 years without special treatment. At 78 I think I can live with that. The difference between hardwood ply and marine ply is subtle so I’m using hardwood ply to model the shelf before I make a final decision. It would be nice not to have to use ply. If you can think of any alternative material with strength and soundproofing let me know.
Removing a ‘glued on’ plywood shelf is not easy if it is not totally rotten. You have to chip away at it with a chisel and hammer.
The ply has to be rigidly fixed to the ABS and underneath/abutting the window seal using mastic.
I do wonder if replacing the window seal with the shelf in situ could make it difficult to get a proper seal.
Tom